Small Granular Materials Packaging System For Height Solution

Small Granular Materials Packaging System For Height Solution

Summary

This packaging solution is specifically designed for factories with insufficient height.

Machine Picture & Layout Drawing
Powder packing system
packing system drawing
Project name: Small Granular Materials Packaging System For Height Solution
Product: pet food, tea, nuts, small granules
Bag type: quad seal bag
Bag Size: 200*100*350mm/140*80*250mm/100*75*180mm 
Pack Weight: 20-3000g
Packing Speed: 15-25 bags/min
Power Supply: 220V/50HZ, Single Phase
Customer Challenge
A. One machine needs to be compatible with 3 bag sizes
B. The ceiling height of workshop is only 3.1meters
Our Turnkey Packing Solution
We provided a fully automatic horizontal doypack packaging line including:
Auger filler
Vertical Packing Machine for Quad Seal Bag
Form, fill, seal the bag
Screw conveyor
Z Type Bucket Elevator
To convey the products to the weighing machine
Horizontal packing machine
Linear Weigher/Linear Scale
To weigh the small granular products
take away conveyor
Take Away Conveyor
To take the finished bag out.
metal detector
Bowl Conveyor
To convey the weighed products to the packing machine
colection table
Collection Table
To collect the finished bag
Key Functions of the Vertical Packing Machine
Hopper shaker
1. Forming tube
Cusomized according to the bag size, each film width require one forming tube
Zipper opener
2. Gusset device
To make the side gusset part
Zipper Closing Device
3. Air expansion shaft
For rapid replacement of the film
Date printer
4. Bag Supportor
To support the heavy bag
Grip seal
5. Air expeller
To expell a part of air out of the bag
Bag tapper
6. Auto tracking device
To detect and regulate the film position automatically
Result
Our solution overcame several key challenges:

1. Customizable and interchangeable forming tubes: allow the machine to be compatible with multiple bag sizes. This flexibility ensures that one machine can meet various production requirements, making it highly adaptable and cost-effective.

2. Secondary lifting system layout: The innovative layout addressed the issue of limited factory ceiling height. 

3. Automation to enhance efficiency: Our machine helped customer achieve fully automated packaging, which not only streamlines operations but also significantly boosts production capacity. This automation reduced reliance on manual labor, resulting in lower labor costs and improved overall efficiency.